Task 3: Frame and suspension
Assembly time ≈ 30 minutes
![Needed tools](/img/robots/leo/manuals/tools-V2/tools-frame-black.webp)
![Needed tools](/img/robots/leo/manuals/tools-V2/tools-frame-white.webp)
![Layer 5](/img/robots/leo/manuals/tools-V2/layer-5-black.webp)
![Layer 5](/img/robots/leo/manuals/tools-V2/layer-5-white.webp)
Step 1
![Main frame](/img/robots/leo/manuals/frame-V2/2-1-black.webp)
![Main frame](/img/robots/leo/manuals/frame-V2/2-1-white.webp)
![3x M4 nut](/img/robots/leo/manuals/frame-V2/2-2-black.webp)
![3x M4 nut](/img/robots/leo/manuals/frame-V2/2-2-white.webp)
![Differential bar metal plate](/img/robots/leo/manuals/frame-V2/2-3-black.webp)
![Differential bar metal plate](/img/robots/leo/manuals/frame-V2/2-3-white.webp)
![3x M4x10 torx screw](/img/robots/leo/manuals/frame-V2/2-4-black.webp)
![3x M4x10 torx screw](/img/robots/leo/manuals/frame-V2/2-4-white.webp)
![Step 1 - 1](/img/robots/leo/manuals/frame-V2/2-black.webp)
![Step 1 - 1](/img/robots/leo/manuals/frame-V2/2-white.webp)
![Step 1 - 2](/img/robots/leo/manuals/frame-V2/3-black.webp)
![Step 1 - 2](/img/robots/leo/manuals/frame-V2/3-white.webp)
Step 2
![Step 1 assembly](/img/robots/leo/manuals/frame-V2/3-1-black.webp)
![Step 1 assembly](/img/robots/leo/manuals/frame-V2/3-1-white.webp)
![Bearing support](/img/robots/leo/manuals/frame-V2/3-4-black.webp)
![Bearing support](/img/robots/leo/manuals/frame-V2/3-4-white.webp)
![8x M4 nut](/img/robots/leo/manuals/frame-V2/3-3-black.webp)
![8x M4 nut](/img/robots/leo/manuals/frame-V2/3-3-white.webp)
![8x M4x20 screw](/img/robots/leo/manuals/frame-V2/3-2-black.webp)
![8x M4x20 screw](/img/robots/leo/manuals/frame-V2/3-2-white.webp)
![Step 2 - 1](/img/robots/leo/manuals/frame-V2/5-black.webp)
![Step 2 - 1](/img/robots/leo/manuals/frame-V2/5-white.webp)
![Step 2 - 2](/img/robots/leo/manuals/frame-V2/6-black.webp)
![Step 2 - 2](/img/robots/leo/manuals/frame-V2/6-white.webp)
Step 3
![Step 2 assembly](/img/robots/leo/manuals/frame-V2/4-1-black.webp)
![Step 2 assembly](/img/robots/leo/manuals/frame-V2/4-1-white.webp)
![M8 washer](/img/robots/leo/manuals/frame-V2/4-2-black.webp)
![M8 washer](/img/robots/leo/manuals/frame-V2/4-2-white.webp)
![M6 nut](/img/robots/leo/manuals/frame-V2/4-3-black.webp)
![M6 nut](/img/robots/leo/manuals/frame-V2/4-3-white.webp)
![differential bar](/img/robots/leo/manuals/frame-V2/4-4-black.webp)
![differential bar](/img/robots/leo/manuals/frame-V2/4-4-white.webp)
![M6/9x10 shoulder bolt](/img/robots/leo/manuals/frame-V2/4-5-black.webp)
![M6/9x10 shoulder bolt](/img/robots/leo/manuals/frame-V2/4-5-white.webp)
![Step 3 - 1](/img/robots/leo/manuals/frame-V2/8-black.webp)
![Step 3 - 1](/img/robots/leo/manuals/frame-V2/8-white.webp)
note
Make sure that the screw is tight, but differential bar can move without excess play and resistance.
![Step 3 - 2](/img/robots/leo/manuals/frame-V2/9-black.webp)
![Step 3 - 2](/img/robots/leo/manuals/frame-V2/9-white.webp)
Step 4
![Step 3 assembly](/img/robots/leo/manuals/frame-V2/5-1-black.webp)
![Step 3 assembly](/img/robots/leo/manuals/frame-V2/5-1-white.webp)
![4x M4x8 torx screw](/img/robots/leo/manuals/frame-V2/5-3-black.webp)
![4x M4x8 torx screw](/img/robots/leo/manuals/frame-V2/5-3-white.webp)
![Back frame](/img/robots/leo/manuals/frame-V2/5-2-black.webp)
![Back frame](/img/robots/leo/manuals/frame-V2/5-2-white.webp)
![Step 4 - 1](/img/robots/leo/manuals/frame-V2/11.5-black.webp)
![Step 4 - 1](/img/robots/leo/manuals/frame-V2/11.5-white.webp)
![Step 4 - 2](/img/robots/leo/manuals/frame-V2/11-black.webp)
![Step 4 - 2](/img/robots/leo/manuals/frame-V2/11-white.webp)
![Step 4 - 3](/img/robots/leo/manuals/frame-V2/12-black.webp)
![Step 4 - 3](/img/robots/leo/manuals/frame-V2/12-white.webp)
Step 5
![V-slot beam](/img/robots/leo/manuals/frame-V2/6-1-black.webp)
![V-slot beam](/img/robots/leo/manuals/frame-V2/6-1-white.webp)
![Motor mount Left](/img/robots/leo/manuals/frame-V2/6-2-black.webp)
![Motor mount Left](/img/robots/leo/manuals/frame-V2/6-2-white.webp)
![Motor mount Right](/img/robots/leo/manuals/frame-V2/6-2.5-black.webp)
![Motor mount Right](/img/robots/leo/manuals/frame-V2/6-2.5-white.webp)
![8x rounded M5x8 screw](/img/robots/leo/manuals/frame-V2/6-3-black.webp)
![8x rounded M5x8 screw](/img/robots/leo/manuals/frame-V2/6-3-white.webp)
![8x M5 T-nut](/img/robots/leo/manuals/frame-V2/6-4-black.webp)
![8x M5 T-nut](/img/robots/leo/manuals/frame-V2/6-4-white.webp)
![Step 5 - 1](/img/robots/leo/manuals/frame-V2/14-black.webp)
![Step 5 - 1](/img/robots/leo/manuals/frame-V2/14-white.webp)
note
There is a barely visible scratch
made on one of the sides of the suspension beam.
Make sure that wheel mounts
face away from the scratch and are aligned to the ends of the beam.
![Step 5 - 2](/img/robots/leo/manuals/frame-V2/15-black.webp)
![Step 5 - 2](/img/robots/leo/manuals/frame-V2/15-white.webp)
Step 6
![M6 nut](/img/robots/leo/manuals/frame-V2/7-1-black.webp)
![M6 nut](/img/robots/leo/manuals/frame-V2/7-1-white.webp)
![rounded M6x16 screw](/img/robots/leo/manuals/frame-V2/7-2-black.webp)
![rounded M6x16 screw](/img/robots/leo/manuals/frame-V2/7-2-white.webp)
![Suspension V-slot mount](/img/robots/leo/manuals/frame-V2/7-3-black.webp)
![Suspension V-slot mount](/img/robots/leo/manuals/frame-V2/7-3-white.webp)
![2x M5 T-nut](/img/robots/leo/manuals/frame-V2/7-4-black.webp)
![2x M5 T-nut](/img/robots/leo/manuals/frame-V2/7-4-white.webp)
![2x rounded M5x8 screw](/img/robots/leo/manuals/frame-V2/7-6-black.webp)
![2x rounded M5x8 screw](/img/robots/leo/manuals/frame-V2/7-6-white.webp)
![igus pushrod](/img/robots/leo/manuals/frame-V2/7-5-black.webp)
![igus pushrod](/img/robots/leo/manuals/frame-V2/7-5-white.webp)
![Step 6 - 1](/img/robots/leo/manuals/frame-V2/17-black.webp)
![Step 6 - 1](/img/robots/leo/manuals/frame-V2/17-white.webp)
![Step 6 - 2](/img/robots/leo/manuals/frame-V2/18-black.webp)
![Step 6 - 2](/img/robots/leo/manuals/frame-V2/18-white.webp)
Step 7
![Step 4 assembly](/img/robots/leo/manuals/frame-V2/8-1-black.webp)
![Step 4 assembly](/img/robots/leo/manuals/frame-V2/8-1-white.webp)
![2x M6 nut](/img/robots/leo/manuals/frame-V2/8-5-black.webp)
![2x M6 nut](/img/robots/leo/manuals/frame-V2/8-5-white.webp)
![4x M8 washer](/img/robots/leo/manuals/frame-V2/8-2-black.webp)
![4x M8 washer](/img/robots/leo/manuals/frame-V2/8-2-white.webp)
![2x M6/8x20 shoulder bolt](/img/robots/leo/manuals/frame-V2/8-3-black.webp)
![2x M6/8x20 shoulder bolt](/img/robots/leo/manuals/frame-V2/8-3-white.webp)
![Step 6 assembly](/img/robots/leo/manuals/frame-V2/8-4-black.webp)
![Step 6 assembly](/img/robots/leo/manuals/frame-V2/8-4-white.webp)
![2 x rounded M6x16 screw](/img/robots/leo/manuals/frame-V2/7-7-black.webp)
![2 x rounded M6x16 screw](/img/robots/leo/manuals/frame-V2/7-7-white.webp)
![Step 7 - 1](/img/robots/leo/manuals/frame-V2/20-black.webp)
![Step 7 - 1](/img/robots/leo/manuals/frame-V2/20-white.webp)
note
Do not overtighten the screws.
Make sure that washers and nuts are concentric with the
bearings.
Make sure that rocker mounts
can move without excess play and resistance.
![Step 7 - 2](/img/robots/leo/manuals/frame-V2/21-black.webp)
![Step 7 - 2](/img/robots/leo/manuals/frame-V2/21-white.webp)
![Step 7 - 3](/img/robots/leo/manuals/frame-V2/22-black.webp)
![Step 7 - 3](/img/robots/leo/manuals/frame-V2/22-white.webp)
Step 8
![Step 7 assembly](/img/robots/leo/manuals/frame-V2/9-2-black.webp)
![Step 7 assembly](/img/robots/leo/manuals/frame-V2/9-2-white.webp)
![6x rounded M5x10 screw](/img/robots/leo/manuals/frame-V2/9-1-black.webp)
![6x rounded M5x10 screw](/img/robots/leo/manuals/frame-V2/9-1-white.webp)
![Step 8 - 1](/img/robots/leo/manuals/frame-V2/24-black.webp)
![Step 8 - 1](/img/robots/leo/manuals/frame-V2/24-white.webp)
![Step 8 - 2](/img/robots/leo/manuals/frame-V2/25-black.webp)
![Step 8 - 2](/img/robots/leo/manuals/frame-V2/25-white.webp)
Step 9
![Step 8 assembly](/img/robots/leo/manuals/frame-V2/10-1-black.webp)
![Step 8 assembly](/img/robots/leo/manuals/frame-V2/10-1-white.webp)
![Step 5 assembly](/img/robots/leo/manuals/frame-V2/10-2-black.webp)
![Step 5 assembly](/img/robots/leo/manuals/frame-V2/10-2-white.webp)
![Step 9 - 1](/img/robots/leo/manuals/frame-V2/27-black.webp)
![Step 9 - 1](/img/robots/leo/manuals/frame-V2/27-white.webp)
note
Align suspension using scratch as reference for rocker mounts placement.
![Step 9 - 2](/img/robots/leo/manuals/frame-V2/28-black.webp)
![Step 9 - 2](/img/robots/leo/manuals/frame-V2/28-white.webp)