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Task 5: Combining subassemblies

Assembly time ≈ 30 minutes

Needed tools

Needed tools

Step 1

Front cover

Front cover

Task 2 assembly

Task 2 assembly

Step 1 - 1

Step 1 - 1

note

Slide the front cover over the differential bar and tighten the screws.

Step 1 - 2

Step 1 - 2

Step 2

Step 1 assembly

Step 1 assembly

Task 3 assembly

Task 3 assembly

4x M4x8 torx screw

4x M4x8 torx screw

Alfa wifi antenna

Alfa wifi antenna

Step 2 - 1

Step 2 - 1

Step 2 - 2

Step 2 - 2

Step 2 - 3

Step 2 - 3

Step 3

Rover's wheel

Rover's wheel

Step 2 assembly

Step 2 assembly

Step 3 - 1

Step 3 - 1

note

Use zip-ties to secure the cable.

Step 3 - 2

Step 3 - 2

Step 3 - 3

Step 3 - 3

Step 3 - 4

Step 3 - 4

note

Run the cables through the sides of the electronics box.
Push cable seals and grommets into their designated spots.
Plug wheel connectors into the LeoCore controller board.
Make sure that front wheel plugs are connected to the sockets closer to rover's front.

Step 4

Step 3 assembly

Step 3 assembly

V-slot clip stick

V-slot clip stick

Step 4 - 1

Step 4 - 1

note

Separate the individual clips and remove excess material.

Step 4 - 2

Step 4 - 2

Step 5

Step 4 assembly

Step 4 assembly

Battery

Battery

MEB <-> Battery cable

MEB <-> Battery cable

Step 5 - 1

Step 5 - 1

Step 5 - 2

Step 5 - 2

Step 5 - 3

Step 5 - 3

Step 6

Step 5 assembly

Step 5 assembly

Addon quarter

Addon quarter

Step 6 - 1

Step 6 - 1

Step 6 - 2

Step 6 - 2

Step 7

Step 6 assembly

Step 6 assembly

MEB cover

MEB cover

4x M4x12 screw

4x M4x12 screw

Step 7 - 1

Step 7 - 1

Step 7 - 2

Step 7 - 2

Mechanically that's it. Good job!

Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7